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Process Excellence Engineer
About this position
Responsibilities
• Improve manufacturing operations by reducing waste and product defects.
• Design and monitor operating mechanisms to ensure the adequacy and efficiency of production processes.
• Supports the development, implementation of the plant Lean Strategy in alignment with COPEx Roadmap.
• Coaches and Mentors Production Leaders and COPEx Team and develop the Lean/Process Excellence training plan.
• Develop COPEx Standards through coaching/mentoring Production Leaders and support COPEx/Kaizen Events/Workshops.
• Leads and Facilitates Team Leaders training and development.
• Supports total Process Excellence in facilities by training and deploying Lean tools such as Standardized Work, J-I-M, SMED, Problem Solving, Flow, Kanban, Implementation, TPM, Visual Management, 5S, and Process design.
• Measures Local results (Lean Savings, Project Accomplishments) and provides Management reporting and communication.
• Reviews a company's manufacturing activities and provides recommendations to reduce tooling cost and improve setup times, material flows and cycle times.
• Analyzes manufacturing data or process information, monitors surroundings or materials, makes decisions and solves complex problems.
• Identify non-value added activities and redesign the manufacturing process to eliminate these non-value added activities.
• Seek to minimize inventory, cycle time, system complexity, and unnecessary processing steps.
• Focused on eliminating non-value added activities, reducing wasted effort, delays, and defects.
• Responsible for the implementation of Lean Manufacturing system and coordinate with cross functional team.
• Conduct and review the manufacturing process to improve material flow, Standard work, JIT, VSM.
• Set up Work Place Organization, 5S and Visual control in plant.
• Report and update the progress to Managing Director.
• Train/Educate for Lean principle and tools to others in the organization.
Requirements
• Bachelor or Master’s degree in industrial engineering, Production Engineering or Related field.
• At least 7 years’ experience to implement Lean/TPS and Kaizen or CI Project Leader.
• Good communicate in English both written and spoken.
• Certified Lean Master and/or Six Sigma Black Belt would be advantage.
• Leadership, communication, coaching and training skills is a must.
