Instrument Manager (Rayong Plant)
About this position
Responsibilities
Instrumentation Maintenance System:
• To ensure proper monitoring & maintenance systems are in place for the plant Instrumentation/Systems, to achieve their effective functioning / reliability.
• To maintain/review the procedures, checklist & spare parts required to carry out the maintenance of the Instruments & Systems.
• To establish & carry out PM / CM & back up activities for the DCS/PLC & Safety Systems, to ensure the highest functional availability and safety integrity. In addition, to ensure full compliance to the PM-schedules for the entire Instrument Maintenance Systems in SAP.
• To constantly review the life cycle of the DCS/PLCs & Safety systems, for the timely procurement of the spares and/or the planning for upgradations, to ensure their availability.
Failure Analysis, RCA & Reliability Improvement:
• To facilitate reliability study for Instrumentation Systems and to implement reliability centered maintenance.
• To carry out failure analysis for the Instrument & System failures and to implement remedial / preventive actions.
• To eliminate repetitive failures through case studies & root-cause analysis.
Modifications/Special Projects & Shutdown Management:
• To ensure that the modification / Special projects & CAPEXes executed as per the 'Management of Plant Change' procedure, maintaining the system integrity and the standards.
• To safely & effectively execute the major / Turn-around shutdown activities, managing the cost & time through proper planning, preparation, coordination and supervision as required.
Compliance with Systems & Training of Subordinates:
• To guide & coach sub-ordinates to bring out the maximum of each personnel and to develop their technical & managerial skills.
• To ensure compliance to ISO, 5S, Safety and other management systems, in line with company objectives.
• To ensure that training systems & plans are in place for the subordinates, to maintain safe & effective maintenance practices.
Digitalization & Industry 4.0 Activities
• To lead as the site's digital champion, in on boarding the ongoing digital projects and to bring-in innovations in adopting the digital tools & technologies, to leverage the asset full potentials.
Requirements
• Bachelor's degree in instrumentation or electronics engineering
• 10 – 15 years of experience and should have sound knowledge of working of instrument equipment/systems in petrochemical plant preferably in PTA plant, prior experience in similar position preferred.
• Good knowledge of Instrument system-DCS/PLCs & SIS and Instrument equipment/spare parts selection, bidding review, relevant design/maintenance standards (IEC, ISA, API, ANSI, ISO), ISO, Lean Six Sigma (6S) and HAZOP studies & safety system implementation.
• Required skill set of project design review, shutdown job planning & supervision.
• Good communication skills in English is a must.
• Hand on experience with MS offices and knowledge in ERP/SAP is advantage.