Sr. Test Development Engineer, AME
About this position
Responsibilities
• Plan and Design Test Systems
• Estimate test strategies and costs during the Request for Quotation (RFQ) phase of new business
• Work with the Design Team to analyze new designs and develop test specifications
• Based on the test requirements, determine the appropriate test strategy, including the required test methods, hardware, and software
• Define test points and conditions for all relevant tests, diagnosis, and repair functions.
• Act as the main interface with assigned projects for all test-related issues.
• Review all assemblies for testability and interact with the design to improve test access, and overage, and reduce the cost of the test.
• Execute Test System Realization
• Work with suppliers to design and build the systems in a cost-effective manner and to ensure that schedule, cost, and quality objectives are met.
• Conduct detailed test programming using appropriate script languages.
• Ensure that all test strategies and components function correctly via pilot factory processes and verifications.
• Meet all project requirements for prototype and design verification builds, ensuring that appropriate levels of test systems are available for each phase.
• Ensure that each test system is optimized prior to launch to minimize cycle time, minimize false failures, and maximize effective test coverage.
• Document the final system.
• Execute Test System launch and delivery to production
• Ensure a smooth system installation at the manufacturing site.
• Ensure a thorough system validation at the manufacturing site, including all setup and verification steps.
• Ensure a smooth handover to the manufacturing team, including full training and documentation.
• Monitor performance during launch for a minimum of 90 days using statistical techniques in order to ensure that a capable process is handed over to production.
• Series Production Monitoring and Continuous Improvement
• Recognize new requirements and work with production to successfully introduce new test elements during serial production
• Monitor and contribute to the improvement of Test Yields, Test Efficiency, test Intermittencies, Electrical Defects, and overall test performance.
Requirements
• Experience in test development and engineering
• Strong understanding of test methodologies and technologies
• Proficiency in programming languages for test automation
• Ability to work collaboratively with cross-functional teams
• Excellent problem-solving skills and attention to detail
• Strong communication and training skills
• Familiarity with statistical analysis techniques for performance monitoring.